AN-PROTOTYPE Corporation provides you with low-pressure perfusion technology, which is a new one and can be applied to rapid casting production. This technology enjoys its advantages of high-efficiency, short production phase, simple process and low cost, and can be applied to the mass production of covering parts with simple structures and large products with thick walls or nonuniform walls. When large-size products are to be produced with their number from 100 to 5000+, AN-PROTOTYPE Corporation suggests that you may adopt the method of low-pressure perfusion, which can ensure the accuracy of the dimension of the bulk-production items.
The Reaction Injection Molding process includes infusing the mixed two-component polyurethane material into the mould to let the material form a molded article through chemical or physical processes, including aggregation, cross bonding, solidification, etc.
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There are various kinds of selectable moulds.
The selectable moulds of AN-PROTOTYPE Corporation includes ABS mould (more than 100 pieces), resin mould (more than 300 pieces) and aluminum alloy mould (more than 1000 pieces)
There are various poured materials
AN-Prototype Corporation selects materials from French AXSON, Japanese DCPD, and domestic HD.AN-PROTOTYPE Corporation possesses rich experience in Reaction Injection Molding, and is capable of accurately controlling the pouring amount and flow velocity. We have a complete standard operation procedure, and strictly control the operational parameters of each link of the process.
Prototype Process: Reaction Injection Molding (RIM)
Prototype materials: epoxy and silicone rubber
Materials: Polyurethane black 8636-75A (black) and black 8636-B
Part tolerance: ± 0.2 / 100 mm
Quantity: 30 units
Delivery time: 15 days
Standard duplication accuracy: ±0.20 mm/100 mm
The optimal thickness of the cast product is 4 to 6 mm, and the maximum thickness is 30 mm.
The maximum dimension of the cast product is 2000 mm × 1200 mm × 1000 mm, with the weight of 10 kg.
Car model and accessories
Housing of medical equipments
Household electrical appliances
To ensure the accurate satisfaction of quality requirements, AN-PROTOTYPE invests heavily in its inspection department to introduce a series of advanced testing equipment, and makes an effort to implement the quality inspection in each and every process. Experienced inspectors may use reliable and comprehensive detection means and inspection standards. AN-PROTOTYPE wins respect by constantly satisfying the rising demands of customers.
AN-PROTOTYPE has a range of standardized production, quality control and delivery processes, it is able to deliver goods in exact quality and quantity and on time to the United States, Europe, Australia and other regions worldwide. We usually select DHL/Fedex for logistics and transport, or other logistics upon your request.
AN-PROTOTYPE may provide a lot of finishing service, such as brushing, screen printing, electroplating, coating, laser engraving, anodizing, blasting, vacuum plating and the like. In addition, we can also make finishing service according to your specific requirements.