Plastic Injection Molding

Plastic Injection Molding

AN-PROTOTYPE Corporation possesses professional injection molding technology, and the advantages of the technology are that it can be used to make high-speed and high-efficiency production as well as automatized operation, and there are many product varieties and designs, and various shapes from simple to complex ones and sizes from big to small ones. In addition, products are of high dimension accuracy, and those with complicated shapes can also be molded. The injection molding technology can be applied to the fields of mass production and molding and processing of products of any shapes.
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What is Plastic Injection Molding?


Under a certain temperature, the plastic material is completely molten and stirred with a threaded rod, then is injected into the die cavity with a high pressure injector, then cooled and solidified, and then a molded product is obtained. This method is applicable to mass production, and is one of the important processing methods. AN-PROTOTYPE Corporation possesses professional engineers and advanced equipment, which let us be capable of providing high-standard injection molded products. Our purpose is providing top quality services, and we are always proud of this.

AN-PROTOTYPE Corporation possesses professional engineers and advanced equipment, which let us be capable of providing high-standard injection molded products. Our purpose is providing top quality services, and we are always proud of this.

50 ~ 1,000+ injection molding products

We usually make a completely independent mold with pre-hardened P20 steel or 7075 aluminum alloy. We may customize cooling circuits, hot nozzles or other improvements to facilitate the production of resin injection modeling or complex shapes. Polished stainless steel NAK-80 will be used for polishing or high-quality products. Low-volume injection molding is ideal for hundreds to thousands of products with different complexities. The molds and products manufactured with this process are at moderate price.

 

1,000 ~ 100,000+ injection molding products

With respect to molds for trial production, we usually make a complete set of molds with pre-hardened and high-quality P20 steel or NAk-80 stainless steel. This mold is same to such molds in other scales except for its hardness. We do not export this kind of molds for the purpose of saving cost and time. In addition, all pre-production or "transition" molds are manufactured up to local standards. Low-volume injection molding is ideal for hundreds to thousands of products with different complexities. Although high in mold processing expenses, this process generates a low product cost.

 

100,000+ injection molding products

As the real batch injection molds, such products may be exported to foreign countries for the purpose of production (currently only available to US). In full compliance with international standards, such molds are generally used for 8-cavities injection molding of 500t at most, and the steels available are P20, H13 or NAK 80. Such molds may be used for opening and closing, multi-slide, thread de-molding, etc.

 

Tolerance

DIN 16742 Standard is applicable to the injection shape moulds of AN-PROTOTYPE Corporation. Before injection molding is taken, it is required to tell us the tolerance range of the processed products so that the key parameters can be adjusted in the course of processing. Generally speaking, there should be just one designated characteristic on accuracy, which can be repeated for all the products.
 

Quality

To ensure the accurate satisfaction of quality requirements, AN-PROTOTYPE invests heavily in its inspection department to introduce a series of advanced testing equipment, and makes an effort to implement the quality inspection in each and every process. Experienced inspectors may use reliable and comprehensive detection means and inspection standards. AN-PROTOTYPE wins respect by constantly satisfying the rising demands of customers.
 

Delivery Period

AN-PROTOTYPE has a range of standardized production, quality control and delivery processes, it is able to deliver goods in exact quality and quantity and on time to the United States, Europe, Australia and other regions worldwide. We usually select DHL/Fedex for logistics and transport, or other logistics upon your request.

Finishing Service

AN-PROTOTYPE may provide a lot of finishing service, such as brushing, screen printing, electroplating, coating, laser engraving, anodizing, blasting, vacuum plating and the like. In addition, we can also make finishing service according to your specific requirements.
 


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